German sensor manufacturer SICK has unveiled a new AI-enabled detection system designed to improve safety and cut downtime in outdoor industrial operations.
The Visionary AI-Assist device, launched on Tuesday, integrates 2D and 3D image processing with an embedded AI chip to identify people and objects in real time, even in poor visibility.
By reducing false alarms and distinguishing between human presence and obstacles, the technology is aimed at preventing collisions in sectors such as construction, logistics, and agriculture.
SICK said the device could be deployed in both new and existing machinery, with compliance to CAN standards enabling integration by equipment makers and retrofitting by operators.
Luke Pearson, Industry Specialist at SICK, said: “If you can detect people and their distance from an outdoor vehicle, you can protect them. The Visionary AI-Assist expands our portfolio of mobile machine solutions with a dedicated robust device featuring integrated intelligence to protect people.”
The system combines SICK’s Visionary-B Two 3D stereo camera with its AI-Assist software, enabling simultaneous distance measurement, object detection, and environmental monitoring. All processing runs on a single device, removing the need for additional hardware.
Designed for harsh conditions, the Visionary AI-Assist operates in temperatures ranging from –40°C to +55°C, offers shock and vibration resistance, and carries IP67 and IP69k enclosure ratings. Adjustable fields of view allow detection ranges of up to 37 metres, with configuration handled via a web browser.
The product has already been shortlisted for the 2025 Systems & Components Trophy at the upcoming Agritechnica agricultural technology trade fair.
SICK, founded in 1946 and headquartered in Waldkirch, reported revenues of €2.1bn in 2024. The group employs more than 10,000 people across 63 subsidiaries worldwide.
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